What happened?
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Affected Models: 2023–2025 Volvo New VN (VN4) heavy-duty trucks
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Total Units: Just eight trucks manufactured between August 8, 2022, and November 1, 2024
In March 2025, Volvo Trucks North America issued a safety recall (RVXX2502 / NHTSA 25V-102) after discovering that certain VN4 trucks didn’t meet federal air-brake activation timing requirements (FMVSS 121). The issue arises from the pneumatic circuit setup used for dual trailer connections, resulting in delayed brake activation and increased stopping distances.
Why it matters
Delayed braking on heavy-duty trucks is dangerous. Even a small lag in trailer brake activation can significantly increase crash risk, especially when hauling heavy loads. Although no crashes have been reported, regulators expect precise brake timing to ensure safety.
What owners should know
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Manufacture Date Range: August 8, 2022 – November 1, 2024
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Recall Scope: 8 total units in the U.S.
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Defect Overview: The dual trailer brake circuit failed to comply with FMVSS 121 standards due to non‑compliant relay valves and pneumatic lines.
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Required Fix: Dealers will remove the dual trailer connection setup, install a new fitting (P/N 992292), update the pneumatic circuit, and ensure pressurized brake lines are routed correctly.
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Estimated Repair Time: ~2 hours
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No Cost to Owners: All recall repairs are free and covered under Volvo’s safety recall program.
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Dealer & Owner Notifications: Dealers were notified in late February 2025; owner letters were mailed in April 2025.
Step-by-step remedy process
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Remove old dual trailer brake components and relay valves.
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Discard pneumatic tubing and outdated fittings.
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Install a single-line brake circuit with the new fitting and correct hose configuration.
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Test the pneumatic system for leaks, confirm proper pressure, and ensure brake timing now meets FMVSS standards.
What truck owners should do
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Check your VIN. Contact a Volvo service center or dealer to confirm if your VN4 truck is included in the RVXX2502 recall.
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Schedule service as soon as possible. The brake fix is free under the recall.
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Request documentation. Keep your service records—they’re important for inspections, resale, and liability protection.
Why this matters beyond just compliance
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Preserves safety and performance: Proper brake timing ensures safe stopping under heavy loads under all conditions.
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Protects your investment: Addressing this recall maintains resale value and avoids hidden liability issues.
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Fulfills legal obligations: Federal and Canadian safety standards require these repairs be completed before the vehicle is re-sold or returned to service.
| Recall Item | Details |
|---|---|
| Model | Volvo New VN 2023–2025 |
| Scope | 8 heavy-duty trucks |
| Problem | Delay in trailer brake activation |
| Remedy | Replace pneumatic circuit, install new fitting |
| Cost to Owner | $0 |
| Repair Time Estimate | ~2 hours |
| Notifications Sent | Dealers notified Feb ’25; Owners notified Apr ’25 |
Frequently Asked Questions (FAQ)
What models are affected by the Volvo Trucks recall RVXX2502?
The specific models affected have not been detailed in this overview. However, owners should use a VIN decoder to check if their vehicle is part of the recall.
Is there a cost involved in the recall repair?
No, the inspection and repair related to the recall are conducted at no cost to the vehicle owner as part of the recall service.
How long does the repair process take?
The duration of the repair process can vary depending on the dealer’s schedule and the extent of the defect. It’s advisable to consult directly with your local Volvo Trucks dealer for a more accurate timeline.
Can I continue to drive my truck before repairs are made?
While it’s possible to drive the truck, it is highly recommended to address the recall as soon as possible to ensure your safety and the safety of others on the road.
How can I find more information about other Volvo Trucks recalls?
For comprehensive details on other recalls, visit Volvo Trucks Recalls for up-to-date information and resources.
